At Heskins, we offer state-of-the-art rotary die-cutting services for high-volume, non-abrasive anti-slip tape applications. Our advanced rotary processes deliver precision and efficiency, making them ideal for large-scale production runs. Whether you need die cuts or kiss cuts our rotary die-cutting facilities are equipped to handle a range of complex requirements, all while ensuring consistent results for every order.
How Rotary Die Cutting Works
Rotary die cutting uses circular cylinders with custom-cut shapes pressed into the material during the cutting process. These cylinders are designed to match the desired pattern or shape, allowing us to produce high volumes of precisely cut materials. The rotary process is beneficial for creating non-abrasive anti-slip tape products, where clean, accurate cuts are essential. The fast, reliable process ensures minimal material waste, making it a cost-effective solution for large orders. See an example below.
Efficiency and Versatility for High-volume Orders
One of the main advantages of rotary die cutting is its ability to handle high volumes efficiently. However, due to the cost of the cylindrical cutting tools, it is most suitable for orders requiring larger-than-average quantities to offset the tool cost and the setup time. The precision offered by rotary die cutting means that we can achieve high-speed production while maintaining the standards of quality that our customers expect.
Kiss Cutting and Sheet Cutting Capabilities
In addition to die cutting, our rotary machines can perform kiss cutting. Kiss cutting involves cutting through only the top layer of the material while leaving the backing intact, which is ideal for creating easy-to-peel products like labels or decals. We also provide sheet cutting, allowing us to cut materials into specific sizes for easier handling and further processing.
Waste Extraction and Liner Removal
A critical feature of our rotary die-cutting services is the ability to extract skeleton waste—the excess material that remains after the desired shapes are cut out. Our system efficiently removes this waste material, ensuring that only the final product is retained for packaging. Additionally, we can add or remove liners during the cutting process as required, making it easier to handle and apply the finished product. These capabilities streamline the production process and improve overall efficiency.
Specialised Cutting for Abrasive Materials
While rotary die cutting is highly effective for non-abrasive anti-slip tapes, we also offer solutions for cutting abrasive materials. Our high-speed flatbed die cutters and automated press are specially designed for cutting abrasive anti-slip tapes, ensuring that we can meet the diverse needs of our customers. These machines are designed to handle the more challenging nature of abrasive materials, which cannot be processed by traditional rotary die cutting.
Why Choose Rotary Die Cutting at Heskins?
At Heskins, our rotary die-cutting services are built to provide speed, precision, and flexibility. Whether you’re looking to produce high volumes of anti-slip tape, custom labels, or other products, our rotary die-cutting machines ensure that your materials are cut to the exact specifications required. With our efficient processes and expertise, we can deliver reliable, high-quality results at scale.
If you are looking for a reliable, cost-effective solution for your high-volume cutting needs, don’t hesitate to get in touch. Our team of experts is here to assist you in finding the perfect die-cutting solution for your project.
